What is Industrial Automation?
Industrial automation is the concept that comprises interacting solutions, technologies, and control devices for automatic functioning. Automation helps industry operations to commence without any significant human intervention. The automation process utilizes Programmable logic controllers, data loggers, display, temperature Controllers, I/O-Modules, Interface Convertors, temperature transmitter, gas Transmitter, air Transmitter and process controllers.
Importance of Automation
Simply put, automation makes out lives easy and keeps humans from interfering with mechanical operations. These systems replace the repetitive manual tasks performed by humans and take over the decision-making phase. Powerful machinery and programming commands control the automation process.
Benefits of Industrial Automation
Some of the significant benefits of industrial automation include:
Productivity Increase
The most significant advantage of moving industries to automation is the increase in productivity. The systems that make automation possible are the ones that help increase productivity by making the processes more efficient, allowing mass production 24/7. The automation decreases lead times and assembly durations.
Better Quality Productivity
Automated devices and machinery do not tire out due to physical stress or fatigue and can work round the clock. Besides time advantage, these automated systems produce better quality. Humans need focus and concentration to give quality and that too in very minimum quantity. Automated systems can produce the same quality all day long without any downtime or conditional loss.
Higher Flexibility
Humans need training for new processes, and the addition of new tasks in the assembly lines might take hours of practice. An automated system eliminates the need for such training, and industries evade loss of production.
Automated systems have pre-defined commands and programs designed to perform various tasks. New processes and tasks can instantly integrate themselves into the manufacturing processes without a hassle. New production capabilities at affordable prices are made possible and result in higher flexibility of production.
Better Human Safety
Industrial processes have numerous dangers for human workers, and automated systems decrease potential injuries or accidents. Humans operate machinery from a safe distance and remain safe from hazards. This is especially useful when working with hazardous substances or toxic chemicals. Automated machines prevent exposure, lifting heavy objects, back-breaking labor, and other hazardous working conditions.
Cost Reduction
The flexibility and productivity offered by automated devices give cost-effective operations. Although the initial investment might be high, implementation of the technology translates into a reduction in the cost of data analytics. Thanks to this automated analysis, there are fewer chances of machine failure and better predictions for service productivity.
Value Addition
Automated functions free the employees from performing tedious tasks and routine functions. Humans can carry out value-added services in other areas as the machines handle all the operational functions.
Better Human Capacity
Automated functions free the employees from performing tedious tasks and routine functions. Humans can carry out value-added services in other areas as the machines handle all the operational functions.
Final Word
Industrial automation is a concept that has taken the world by storm, and more industries are adopting this feature. The benefits mentioned above are the most prominent ones that automation has shown in recent times. There are chances of better productivity and industrial flexibility in the coming days.